Efficiency Driver: Tube-Bending in Ship Construction

transfluid large tube bending machines with fast tool changes permit narrow radii even in CuNiFe and stainless steel tubes

showimage Efficiency Driver: Tube-Bending in Ship Construction

t bend tube bending machines by transfluid as an efficient alternative to welding. (Source: transfluid)

Capacities are planned with increasing efficiency in international ship construction and the offshore area, and present resources are used to higher capacity to improve processes. Therefore, the industry relies more than ever on time- and cost-saving bending machines for large tube diameters in tube processing. Advanced tube bending technologies are proving their worth as an efficient alternative for welding of large tubes. High-tech company transfluid (http://www.tube-processing-machines.com/homepage.html)is developing this solution for tubes in the scope of its portfolio range ‚t bend‘. The bending machines permit high-performance processing of tubes with diameters of up to 325 mm.

transfluid at the SMM 2016: Hall B2.EG / Booth 324
Stefanie Flaeper, managing director at transfluid, explains: „Our bending technology considerably reduces the production costs while creating a time benefit of up to 60 %. This is an unbeatable benefit on the international markets.“ The trend is towards flanges being welded to the straight tube before bending, with the effect of internal linking to the corresponding CAD programs. The isometrics can be directly processed in the transfluid bending software ‚t project‘ this way. „We offer enormous flexibility that, together with the extremely short tool change times of less than 20 minutes, permits a clear efficiency increase in tube production,“ says Stefanie Flaeper.

Mobile use on board
The mobile tablet version ‚t project Draft‘ increases flexibility with special requirements. If tube data do not come from the CAD, they can be manually entered in the software. This may be the case if tubes are already present and are measured accordingly. Since this is not always done in-house, but may take place directly on the ships, the tablet version increases flexibility. This software permits isometric measurement and input of tubes. Then the data are sent to the production department directly by email, where production can already start while further tube geometries are recorded on the ship.

End forms and space benefits
The option of end forming processes, e.g. for forming on flanges, is one strength. The transfluid bending technologies permit optimised processing of large tubes and tubes with small diameters. Narrow radii are possible even in CuNiFe and stainless steel pipes, permitting an additional space benefit in the ship. transfluid will present its advanced machines and software solutions at this year’s SMM in hall B2.EG, stand 324, as well.

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transfluid Maschinenbau GmbH – the solution for tubes

transfluid is sought after worldwide as a partner for manufacturing tube bending machines and tube processing machines. Since 1988 transfluid has been further developing its technologies for tube machining, so that it can provide customer-oriented, tailor-made solutions – for plant and machine construction, the automotive and energy industries,
shipbuilding and medical device manufacturing.

transfluid’s product portfolio offers perfect solutions in five different machine categories, that meet all the requirements in tube processing. t bend stands for a wide range of tube bending machines, which fulfil the highest demands in terms of industrial applications. The tube forming machines in the t form range offer the perfect tube shaping solutions. Tube forming is important as an individual or supplementary process, in order to obtain optimally tailored tubes. Automation systems are offered as fully developed concepts for bending and forming technology, under t motion. t cut covers the field of tube cutting machines. Here, transfluid is able to provide a range of different systems, for example for chipless orbital cutting and special knive separation processes. The category t clean encompasses tube cleaning machines. These ensure the cleanliness of workpieces and tubes. Additionally, with the new tu go range, transfluid offers a standardised portfolio of machinery, which is available from stock for immediate delivery. transfluid offers the powerful software t project for rapid and reliable tube processing. It can be used as an effective online solution for bending machines and the majority of CAD systems.

www.tube-processing-machines.com

Firmenkontakt
transfluid Maschinenbau GmbH
Stefanie Flaeper
Hünegräben 20-22
57392 Schmallenberg
+49 2972 97 15 – 0
+49 2972 97 15 – 11
info@transfluid.de
http://www.tube-processing-machines.com

Pressekontakt
PSV
Stefan Köhler
Schlachthausstraße 10
57072 Siegen
+49 (0) 271 7700160
s.koehler@psv-marketing.de

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